Current issue

Regular issue 15 (4) 2025

Combining first-principles calculations with experimental results, it is demonstrated that the middle layer of multi-layered aluminum sheets serves as an effective barrier, preventing the diffusion of Si into the core layer. This significantly enhances both the mechanical strength and corrosion resistance of the material.

Enhanced mechanical properties and corrosion resistance synergy of multi-layered aluminum sheets fabricated with interlayer

Combining first-principles calculations with experimental results, it is demonstrated that the middle layer of multi-layered aluminum sheets serves as an effective barrier, preventing the diffusion of Si into the core layer. This significantly enhances both the mechanical strength and corrosion resistance of the material.
Z. Yuan, Y. Lu, Y. Jiang, X. Wang, Z. Ni, Y. Tu, J. Peng, Z. Liu, Q. Zhang, P. Wang, Y. Peng
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 236-248

Fe additions (1.0–8.0 wt.%) to additively manufactured Ti4Al3V alloy induce a columnar-to-equiaxed grain transition, with grain boundary strengthening prevailing in yield strength enhancement at 1.5–3.0 wt.% Fe.

Evaluation of hardening mechanisms of iron-doped Ti4Al3V alloy obtained using dual-wire electron beam additive manufacturing

Fe additions (1.0–8.0 wt.%) to additively manufactured Ti4Al3V alloy induce a columnar-to-equiaxed grain transition, with grain boundary strengthening prevailing in yield strength enhancement at 1.5–3.0 wt.% Fe.
A.V. Nikolaeva, A.V. Vorontsov, A.O. Panfilov, S.Y. Tarasov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 249-255

The stability in the temperatures of the B2 - B19' martensitic transformation on thermal cycling without stress does not keep on thermal cycling under stress

The variation in the martensitic transformation during thermal cycling of the cast Ti-Hf-Ni-Cu shape memory alloys under or without stress

The stability in the temperatures of the B2 - B19' martensitic transformation on thermal cycling without stress does not keep on thermal cycling under stress
S.P. Belyaev, N.N. Resnina, A.I. Bazlov, A.V. Sibirev, I.V. Ponikarova, R.M. Bikbaev, M.E. Trofimova, A.M. Ivanov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 256-262

1. Comparative studies of the formation patterns of micro-arc coatings on the surface of titanium VT1-0, Ti-40 wt. % Nb and magnesium Mg-0.8 wt. % Ca alloys were carried out.
2. TiO2, Nb2O5, and MgO oxides have different electrophysical properties, which affects the micro-arc oxidation process and properties of the coatings formed on the metal substrates.

Patterns of formation of micro-arc calcium phosphate coatings on different types of metal substrates

1. Comparative studies of the formation patterns of micro-arc coatings on the surface of titanium VT1-0, Ti-40 wt. % Nb and magnesium Mg-0.8 wt. % Ca alloys were carried out. 2. TiO2, Nb2O5, and MgO oxides have different electrophysical properties, which affects the micro-arc oxidation process and properties of the coatings formed on the metal substrates.
A.V. Ugodchikova, M.B. Sedelnikova, T.V. Tolkacheva, P.V. Uvarkin, M.A. Khimich, Y.P. Sharkeev, A.D. Kashin, I.A. Glukhov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 263-269
Journal section: Structure design and analysis




The microstructural features and mechanical properties of a novel low-activation austenitic steel subjected to thermomechanical processing have been investigated. The changes in mechanical properties resulting from the treatment, as well as the underlying mechanisms of plastic deformation and fracture, are discussed.

Microstructure and mechanical properties of a novel low-activation austenitic steel after thermomechanical processing

The microstructural features and mechanical properties of a novel low-activation austenitic steel subjected to thermomechanical processing have been investigated. The changes in mechanical properties resulting from the treatment, as well as the underlying mechanisms of plastic deformation and fracture, are discussed.
I.Y. Litovchenko, S.A. Akkuzin, N.A. Polekhina, A.V. Kim, V.V. Osipova, K.V. Spiridonova, V.M. Chernov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 290-296
Journal section: Structure design and analysis



In case of non-uniform distribution of components in membrane alloys, the operating parameters must satisfy Sieverts' law. Fulfilment of the condition H/M < 0.2 is not sufficient to prevent hydrogen embrittlement.

The role of component distribution in vanadium-based alloys in their resistance to hydrogen embrittlement

In case of non-uniform distribution of components in membrane alloys, the operating parameters must satisfy Sieverts' law. Fulfilment of the condition H/M < 0.2 is not sufficient to prevent hydrogen embrittlement.
A.P. Baraban, I.E. Gabis, M.A. Murzinova, N.I. Sidorov, A.P. Voyt
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 311-316
Journal section: Structure design and analysis

The new Fe-32Ni-2.7(Ti, V, C) Invar alloy demonstrates high strength after hot forging and thermal treatment while maintaining acceptable ductility and a low coefficient of thermal expansion.

Mechanical properties of a new Fe-Ni-based Invar alloy doped with Ti, V and C

The new Fe-32Ni-2.7(Ti, V, C) Invar alloy demonstrates high strength after hot forging and thermal treatment while maintaining acceptable ductility and a low coefficient of thermal expansion.
R.R. Timiryaev, O.R. Valiakhmetov, I.I. Musabirov, K.A. Krylova, R.M. Imayev, R.R. Mulyukov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 317-323

Using the MD/MC Metropolis scheme, the most probable fracture-surface structures (FS)   formed on the cleavage plane were studied in simulations of the Al–Mg and Al–Ni alloys containing symmetric Σ5 boundaries with superstructures of segregations. The resulting FS structures were analyzed depending on the type of grain boundaries and the type of impurity atoms.

Simulation of fracture along grain boundaries containing superstructures of segregations in Al-Mg and Al-Ni systems

Using the MD/MC Metropolis scheme, the most probable fracture-surface structures (FS) formed on the cleavage plane were studied in simulations of the Al–Mg and Al–Ni alloys containing symmetric Σ5 boundaries with superstructures of segregations. The resulting FS structures were analyzed depending on the type of grain boundaries and the type of impurity atoms.
L.E. Karkina, I.N. Karkin
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 324-330

Comparison of MTP and DeePMD models for Fe-V alloys shows similar trends in the Cowley SRO parameter across vanadium concentrations, with both methods accurately capturing short-range order behavior. Structural snapshots illustrate atomic configurations at different V contents.

A comparative analysis of DeePMD and MTP models for short-range order prediction in Fe-V solid solutions

Comparison of MTP and DeePMD models for Fe-V alloys shows similar trends in the Cowley SRO parameter across vanadium concentrations, with both methods accurately capturing short-range order behavior. Structural snapshots illustrate atomic configurations at different V contents.
P.I. Chernovol, A.V. Verkhovykh, A.A. Mirzoev
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 331-335

The paper presents the structure and its parameters of coatings based on a nickel heat-resistant alloy. The results of heat resistance tests and surface analysis after oxidation are shown.

Enhancing high-temperature resistance of structural steels by forming nickel-based coatings via non-vacuum electron-beam cladding

The paper presents the structure and its parameters of coatings based on a nickel heat-resistant alloy. The results of heat resistance tests and surface analysis after oxidation are shown.
P.M. Petukhova, E.G. Bushueva, R.R. Nurdinov, B.B. Batyrov, D.O. Mul, E.A. Lozhkina
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 336-343



The graphical abstract illustrates the combined experimental and statistical assessment of aluminum alloy performance. On the left, fractured AA7075-T4 specimens highlight fatigue testing, while on the right, a 3D response surface (Taguchi–ANOVA analysis) shows the influence of stress and temperature on fatigue life and thermal performance.

Assessment of fatigue and thermal performance in aluminum alloys using Taguchi and ANOVA

The graphical abstract illustrates the combined experimental and statistical assessment of aluminum alloy performance. On the left, fractured AA7075-T4 specimens highlight fatigue testing, while on the right, a 3D response surface (Taguchi–ANOVA analysis) shows the influence of stress and temperature on fatigue life and thermal performance.
A. Nayeeif, B. Kadhim, Allawi H. Alwan, H. Ksibi, Hussain J. M. Alalkawi
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 355-361

Electronic band structures of graphene. Solid and dashed lines correspond to DFT and non-orthogonal tight-binding model calculations, respectively.

DFT-based parameterization of a non-orthogonal tight-binding model for electronic band structure calculations of carbon and hydrocarbon materials

Electronic band structures of graphene. Solid and dashed lines correspond to DFT and non-orthogonal tight-binding model calculations, respectively.
N.V. Kryakvin, V.A. Kurakin, T.N. Kobernik, M.M. Maslov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 362-368

The regularities of the change in the friction coefficient Kf and wear rate W of the nanostructured Ti49.3Ni50.7 shape memory alloy with an increase in the test temperature are established. It is shown that the changes in Kf and W are caused by thermally induced phase transformations. The temperature Md is determined for the alloy under study.

Temperature dependence of friction and wear in nanostructured shape memory alloy Ti49.3Ni50.7

The regularities of the change in the friction coefficient Kf and wear rate W of the nanostructured Ti49.3Ni50.7 shape memory alloy with an increase in the test temperature are established. It is shown that the changes in Kf and W are caused by thermally induced phase transformations. The temperature Md is determined for the alloy under study.
A.A. Dmitrievskiy, V.V. Stolyarov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 369-375


The critical value of the frequency as a function of driving amplitude A. The horizontal dashed line demonstrates the upper edge of the phonon spectrum. The green-shaded region below the curve corresponds to the frequency-amplitude range in which the supratransmission effect is observed. The solid lines connecting the data points are provided as visual guide.

Simulation of supratransmission effect in nickel

The critical value of the frequency as a function of driving amplitude A. The horizontal dashed line demonstrates the upper edge of the phonon spectrum. The green-shaded region below the curve corresponds to the frequency-amplitude range in which the supratransmission effect is observed. The solid lines connecting the data points are provided as visual guide.
D.V. Bachurin, R.T. Murzaev
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 383-387


The article investigates and substantiates the feasibility of using acoustic emission (AE) for monitoring and diagnosing laser processing of ultra-hard materials. Using laser probing as an example, it is demonstrated that AE parameters carry valuable information about process efficiency, material properties, and underlying physical phenomena.

Patterns of changes in acoustic emission parameters during laser impact on superhard materials

The article investigates and substantiates the feasibility of using acoustic emission (AE) for monitoring and diagnosing laser processing of ultra-hard materials. Using laser probing as an example, it is demonstrated that AE parameters carry valuable information about process efficiency, material properties, and underlying physical phenomena.
M.P. Kozochkin, M.S. Migranov, S.V. Fedorov, A.S. Gusev, E.A. Ostrikov, E.S. Mustafaev
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 394-400

A key finding is the formation of a stable, partially recrystallized, bimodal microstructure in the UFG+CR state after HDEP, which is attributed to the competition between high stored energy and Zener pinning from nanoscale Al3(Sc,Zr) dispersoids

The effect of electrical pulsing on the structure and hardness of highly deformed coarse- and ultrafine-grained aluminum alloy 1570C

A key finding is the formation of a stable, partially recrystallized, bimodal microstructure in the UFG+CR state after HDEP, which is attributed to the competition between high stored energy and Zener pinning from nanoscale Al3(Sc,Zr) dispersoids
O.S. Sitdikov, E.V. Avtokratova, R.R. Zagitov, I.S. Valeev, A.K. Valeeva, O.E. Latypova, M.V. Markushev
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 401-408
Journal section: Structure design and analysis


The microstructure of the Ni-Cr-Al alloy produced by a dual-wire electron-beam additive manufacturing with NiCr and Al wires has been investigated using transmission electron microscopy. It has been shown that brittle fracture and low ductility of the alloy at room temperature is associated with brittle failure of interfaces “dendrite/interdendrite” and intermetallic B2-NiAl, L10-NiAl phases.

Microstructure and micromechanism of fracture of Ni-Al-Cr alloy produced by dual-wire electron-beam additive manufacturing

The microstructure of the Ni-Cr-Al alloy produced by a dual-wire electron-beam additive manufacturing with NiCr and Al wires has been investigated using transmission electron microscopy. It has been shown that brittle fracture and low ductility of the alloy at room temperature is associated with brittle failure of interfaces “dendrite/interdendrite” and intermetallic B2-NiAl, L10-NiAl phases.
E.G. Astafurova, D.O. Astapov, E.A. Zagibalova, S.V. Astafurov, L.V. Danilova, E.A. Kolubaev
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 416-422
Journal section: Structure design and analysis

The paper provides an insight into the grain refinement process in a model Al-Cu alloy during high-temperature severe plastic deformation, decoupled from the effects of transition metal dispersoids. It establishes that continuous dynamic recrystallization, driven by the formation and strain accumulation in permanent microshear bands, is the dominant grain refinement mechanism.

Microstructural development in the modeling and commercial Al-Cu based alloys during equal-channel angular pressing at elevated temperature Part I. Microstructural evolution and continuous dynamic recrystallization in a model Al-3 %Cu alloy

The paper provides an insight into the grain refinement process in a model Al-Cu alloy during high-temperature severe plastic deformation, decoupled from the effects of transition metal dispersoids. It establishes that continuous dynamic recrystallization, driven by the formation and strain accumulation in permanent microshear bands, is the dominant grain refinement mechanism.
O.S. Sitdikov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 423-430
Journal section: Structure design and analysis

The evolution of the structure during ultrasonic welding of metals depends on the knurl height on the surface of the welding tool. Increasing the height of the teeth leads to the formation of areas of mechanical adhesion between the metals in the joint zone, increasing the proportion of fine grains in this zone but does not affect their size.

Effect of the height of welding tip teeth on the structure and strength of Cu / Cu joints produced by spot ultrasonic welding

The evolution of the structure during ultrasonic welding of metals depends on the knurl height on the surface of the welding tool. Increasing the height of the teeth leads to the formation of areas of mechanical adhesion between the metals in the joint zone, increasing the proportion of fine grains in this zone but does not affect their size.
E.R. Shayakhmetova, M.A. Murzinova, A.A. Nazarov
PDF PDF  Article
Year: 2025 Volume: 15     Issue: 4 Pages: 431-439
Journal section: Structure design and analysis