The role of component distribution in vanadium-based alloys in their resistance to hydrogen embrittlement

A.P. Baraban, I.E. Gabis, M.A. Murzinova, N.I. Sidorov ORCID logo , A.P. Voyt show affiliations and emails
Received 20 August 2025; Accepted 27 October 2025;
Citation: A.P. Baraban, I.E. Gabis, M.A. Murzinova, N.I. Sidorov, A.P. Voyt. The role of component distribution in vanadium-based alloys in their resistance to hydrogen embrittlement. Lett. Mater., 2025, 15(4) 311-316
BibTex   https://doi.org/10.48612/letters/2025-4-311-316

Abstract

In case of non-uniform distribution of components in membrane alloys, the operating parameters must satisfy Sieverts' law. Fulfilment of the condition H/M < 0.2 is not sufficient to prevent hydrogen embrittlement.The influence of the distribution of components in vanadium alloys on the probability of hydrogen embrittlement of filters is analysed. Examining V-15Ni and V-15(Fe-Co-Cr-Ni) alloys with dendritic structures formed by solidification, it was demonstrated that microvolumes with vanadium concentrations as high as 91 at.% were present, exceeding the average value of 85 at.%. The equilibrium hydrogen solubility in such microvolumes is higher than average in the alloy. Therefore, even if the average hydrogen concentration in the alloy does not exceed the ductile-to-brittle transition concentration (DBTC), H / M = 0.2, this “safety” criterion will be violated locally in microvolumes with a higher vanadium content, increasing the probability of failure. To preserve the integrity of membrane filters, we propose a stricter criterion: the membrane operating parameters (pressure and hydrogen concentration at a constant temperature) must satisfy Sieverts’ law. Even if the elements in the alloy are distributed unevenly, the probability of exceeding the local DBTC remains low. However, alloys that have a uniform distribution of components are preferred. Non-hydride-forming metals that are completely soluble in vanadium should be selected as alloying elements, and the alloy should solidify in a narrow temperature range. Chromium is one of such elements. Indeed, no microsegregation is observed in experimental V-23Cr alloy ingots after solidification.

References (24)

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Funding

1. Russian Science Foundation - 22-12-00360-П
2. Institute for Metals Superplasticity Problems of the Russian Academy of Sciences -
3. Vatolin institute of metallurgy of the Ural branch of the Russian Academy of sciences -