Effect of rare-earths (La, Nd, Pr) on zirconate ceramics for thermal barrier coatings

S.A. Oglezneva, S.E. Porozova, M.N. Kachenyuk, A.A. Smetkin, V.B. Kul’met’eva ORCID logo show affiliations and emails
Received 29 May 2022; Accepted 30 October 2022;
Citation: S.A. Oglezneva, S.E. Porozova, M.N. Kachenyuk, A.A. Smetkin, V.B. Kul’met’eva. Effect of rare-earths (La, Nd, Pr) on zirconate ceramics for thermal barrier coatings. Lett. Mater., 2022, 12(4) 379-384
BibTex   https://doi.org/10.22226/2410-3535-2022-4-379-384

Abstract

A ceramic material based on rare-earth zirconates with a pyrochloric structure, possessing phase and structural stability at 1300 °C was obtained. The use of REE oxide concentrate is promising for TBCs with thermal stability above 1200°C.Zirconium oxide-based powders with different concentrations of REE concentrate (La, Nd, Pr) in an amount from 25 to 35 mol.% were synthesized by the reverse chemical precipitation method. The formation of REE zirconates during consolidation has been studied by Raman spectroscopy, XRD and scanning electron microscopy. It has been established that the formation of REE zirconates with the pyrochlore structure occurs after annealing of synthesised powders at a temperature of 1000°C. It has been demonstrated that densifying processes during sintering at 1400 –1600°C occur most slowly in a ceramic material with 35 mol.% REE oxides, which has a stable phase composition at all sintering temperatures, consisting mainly of REE zirconates with the pyrochlore structure. The resulting ceramic material based on REE zirconates has phase stability at 1300°C.

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Funding

1. Ministry of Education and Science of Russia - FSNM-2020-0026
2. Russian Foundation for Basic Research - 19-48-590007