The influence of post-thermal treatment on the structure and impact toughness of bulk parts made from heat-resistant steel produced by wire arc additive manufacturing technology

I.V. Vlasov ORCID logo , A.I. Gordienko, A.V. Eremin, V.M. Semenchuk, A.E. Kuznetsova ORCID logo показать трудоустройства и электронную почту
Получена  06 февраля 2025; Принята  20 марта 2025
Эта работа написана на английском языке
Цитирование: I.V. Vlasov, A.I. Gordienko, A.V. Eremin, V.M. Semenchuk, A.E. Kuznetsova. The influence of post-thermal treatment on the structure and impact toughness of bulk parts made from heat-resistant steel produced by wire arc additive manufacturing technology. Письма о материалах. 2025. Т.15. №2. С.69-76
BibTex   https://doi.org/10.48612/letters/2025-2-69-76

Аннотация

This figure illustrates the fabrication and processing scheme of model steel walls produced using different WAAM modes (standard GMAW and coldArc). It also presents their mechanical properties, including microhardness and tensile behavior, highlighting the effects of heat treatment.This study examines the effect of heat treatment on the microstructure and impact toughness of steel components produced through Gas Metal Arc Welding (GMAW), employing both standard and coldArc modes. Wire Arc Additive Manufacturing (WAAM) was utilized to fabricate multilayer structures using OK Autrod 13.14 wire on a 12Cr1MoV heat-resistant steel substrate. The research explores the challenges associated with optimizing thermal effects during the additive manufacturing process to improve mechanical performance while ensuring geometric accuracy. The results reveal that the primary microstructure of the printed walls consists of bainite with layers of allotriomorphic ferrite. Thermal accumulation during the deposition process diminishes cooling rates, resulting in a reduction of microhardness in the central sections of the wall. The coldArc mode, which is distinguished by reduced heat input, promotes the formation of a finer microstructure, thereby achieving superior strength and microhardness compared to the standard GMAW process. Heat treatment enhances diffusion processes, increases ferrite phase content, and refines grain morphology. The finer initial microstructure of the coldArc mode limits grain growth during heat treatment, preserving strength characteristics. While printed walls exhibit high tensile strength (up to 680 MPa) but limited ductility, heat treatment improves plasticity by increasing ferrite content and relieving internal stresses. Nonetheless, deformation localization associated with the layered structure persists. The findings indicate that the integration of optimized WAAM process parameters with post-printing heat treatment can significantly enhance mechanical properties, thereby expanding the potential applications of additive manufacturing for critical components fabricated from heat-resistant steels.

Ссылки (20)

18. V. A. Kukareko, A. N. Grigorchik, A. N. Chichin, Structure of grain boundaries and mechanism of stabilization of the grain structure of steels by step heating to austenization temperatures, Mechanics of Machines, Mechanisms and Materials 1 (2020) 45 - 54. (in Russian) [В. А. Кукареко, А. Н. Григорчик, А. Н. Чичин, Строение границ зерен и механизм стабилизации зеренной структуры сталей методом ступенчатого нагрева до температур аустенизации, Мех. Машин, Механизмов и Материалов 1 (2020) 45 - 54.].

Финансирование на английском языке

1. Government research assignment for ISPMS SB RAS - FWRW-2021-0009
2. Government research assignment for ISPMS SB RAS - FWRW-2021-0010